Product Description
The vertical milling center is a complex complete set of machinery and equipment. Its price is usually based on its size, configuration requirements, operating system, machining accuracy requirements, machining stability, machining accuracy persistence, machining stability persistence, machining capacity, application range, field size, trouble-free time, error rate, machining Speed and efficiency, properties of processing objects, delivery time, payment method, warranty and maintenance time vary greatly.
1. The main base parts such as base, sliding seat, worktable, column and headstock are made of cast iron and are of box-type structure. The compact and reasonable symmetrical rib structure ensures the high rigidity and bending damping performance of the base parts; Type A Bridge-span columns and internal grid-like ribs effectively ensure the rigidity and precision of Z-axis cutting; the base parts are molded with resin sand and subjected to aging treatment, which provides a guarantee for the long-term performance stability of the machine tool.
2. The X, Y, Z-direction guide rails are all linear roller guide rails from Taiwan HIWIN company, which have the characteristics of high speed, high rigidity, low friction, low noise, low temperature rise change, etc., with automatic forced lubrication, machine tool accuracy and life;
3. The Z-direction can achieve high-speed fast movement; the Z-direction drive motor has a power-off braking device;
4. The feed in X, Y and Z directions adopts high-precision and high-strength inner circulation preloaded large-lead ball screw, and the feed speed is high; the drive motor is directly connected with the lead screw through the elastic coupling, and the feed servo The motor directly transmits the power to the high-precision ball screw without backlash, which ensures the positioning accuracy and synchronization of the machine tool;
Our Advantages
Product testing standard:
Spindle deflection detection, in addition to visual inspection in accordance with relevant standards and technical requirements for manufacturing acceptance, mainly carries out accuracy and performance inspection. The accuracy of the machine tool is the embodiment of the design and assembly quality and the guarantee of the equipment performance.
Circle detection
Dial indicator accuracy detection
Laser interferometer detection
★Transmission accuracy
★Working accuracy, geometric accuracy
★Location accuracy
CNC system, standard FANUC/SIEMNS/MITSUBISHI system, in line with ergonomic interactive interface, with servo, driver can complete high-precision milling and processing requirements.
CNC milling machine with FANUC CNC system has the function of user macro program.
The biggest feature of macro program:
In the macro program, in addition to the usual CNC commands, you can also use CNC commands with variables to perform assignments, variable operations, and use jump, cycle commands and other commands. According to the different function scope of the macro program, it is divided into:
User macro program A
User macro program B
Modern FANUC system has no distinction between "custom macro program A" and "custom macro program A"
B", the macro program A is cancelled, collectively referred to as the user macro program.
Tool magazine
Taiwan brand tool magazine disc tool magazine 24TOOL , machine tool configuration SANJET/AIMACH disc machine
The hand tool magazine has fast tool changing speed and high processing efficiency
High quality line rail
The three axes of the machine tool use Taiwan's original HIWIN/PMI P3 guide rails, which better guarantees the precision of the machine tool and improves the processing efficiency of the machine tool.
Taiwan Royal 10000rpm belt type also BT40/ 11/15kw ,*Spindle cooling system
The spindle head cooling system will start working in continuous operation when the spindle is long. The system uses an oil cooling device to surround the jet to ensure that the spindle head does not generate thermal errors, thereby achieving high-precision and high-quality cutting and milling accuracy.
Product Parameters
Item | unit | V650 | V850 | V1060 | V1165 | V1270 | V1370 | V1580 | V1890 |
X/Y/Z-axis travel | mm | 600/400/ 450 | 800/500/500 | 1000/600/600 | 1100/650/600 | 1200/700/700 | 1300/750/700 | 1500/800/700 | 1800/900/800 |
Table size | mm | 420×700 | 500*1050 | 600*1300 | 660*1200 | 700*1360 | 700*1400 | 800*1700 | 900*2000 |
Max.table load | KG | 450 | 600 | 1000 | 1000 | 1400 | 1400 | 2000 | 2000 |
BT-Type | | BT40 | BT40/50 | BT50(OPBT40) |
Spindle max. speed | rpm | 12000 | 12000 Belt type 10000 (op 12000/15000) | 6000 |
Spindle power | KW | 5.5/7.5 | 7.5/11 | 11/15 | | 11/15(op15/18.5) |
Cutting feed rate | mm/min | 0-20000 | 0-10000 | 0-8000 |
Rapid feed rate | m/min | 48*48*36 | 48*48*36
| 36*36*30
| 36*36*30 | 30*30*24
| 30*30*24 | X/Y:16 Z:14 | X/Y:16 Z:14 |
Net weight | KG | 4500 | 5800 | 6500 | 6800 | 7500 | 8000 | 12000 | 15500 |
NC System | MITSUBISHI M80B / SIEMENS 828D / FANUC OIMF Economical : GSK 25I/SYNTEC |
OPTIONAL ACCESSORIES
Electric box air conditioner
4-axis rotating table
5-axis rotating table
auto work measuring device
auto tool measuring device(touch)
3-axis optical ruler
Water through the center of the spindle
Preparations that must be done before cnc milling machine programming
For our cnc machining centers, programming is essential before any production operation. Programming directly affects the efficient production and safe machining of our workpieces. What should I do before programming? What precautions?
After determining the processing technology of the CNC machining center, understand before programming:
1. Workpiece clamping method;
2. The size of the workpiece blank - in order to determine the processing range or whether multiple clamping is required;
3. The material of the workpiece - in order to choose what kind of tool to use for processing;
4. What tools are in stock? Avoid modifying the program as there is no such tool in the process. If you must use this tool, you can prepare in advance.
What is the principle of setting the safety height in programming?
Safe height setting principle: generally higher than the highest surface of the island. Or set the programmed zero point on the highest plane to avoid the risk of tool collision to the greatest extent possible.
Why do CNC machining center toolpaths need post-processing after compiling?
Since different cnc machining center machine tools can recognize different address codes and NC program formats, it is necessary to select the correct post-processing format for the machine tool used to ensure that the compiled program can run.
How to choose the cutting route?
The feed route is the trajectory and direction of the tool relative to the workpiece during the exponential control process. The reasonable choice of machining route is very important, because it is closely related to the machining accuracy and surface quality of the part. When determining the feeding route: The following points are mainly considered
(1) The cnc machining center ensures the machining accuracy of the parts.
(2) It is convenient for numerical calculation and reduces the programming workload.
(3) Seek the shortest processing route, reduce empty time and improve processing efficiency.
(4) Minimize the number of programs.
(5) Ensure the roughness requirements of the workpiece contour surface after processing, and arrange the final contour continuous processing in the last process.
(6) The advance and retreat (cut-in and cut-out) routes of the cnc machining center tool should also be carefully considered to minimize the tool marks (elastic deformation caused by sudden changes in cutting force) caused by stopping at the contour, and avoid vertical cutting on the contour surface. cutting workpiece.
What aspects should be paid attention to when determining the workpiece clamping method?
When determining the positioning datum and clamping plan, the following three points should be paid attention to:
(1) Strive to unify the benchmark of design, process and programming calculation.
(2) Minimize the number of clampings, and try to process all the surfaces to be processed after one positioning.
(3) Avoid using manual adjustment schemes.
(4) The fixture should be opened smoothly, and its positioning and clamping mechanism should not affect the feed during processing (such as collision). In such a situation, Chenghai CNC experts suggest that a vise or a bottom plate pull screw can be used for clamping.
What principles should be followed in the arrangement of the processing sequence?
The arrangement of the processing sequence should be considered according to the structure of the part, the condition of the blank, and the needs of positioning and clamping, emphasizing that the rigidity of the workpiece is not destroyed. Generally speaking, it should be sorted according to the following principles: (1) The processing of the previous process cannot affect the positioning and clamping of the next process, and the processing process of the general machine tool should also be comprehensively considered.
(2) The inner cavity addition process is carried out first, and then the outer shape processing process is carried out.
(3) It is best to use the same positioning and clamping method or the same tool processing technology to reduce the number of repeated positioning, tool change and moving platen.
(4) For multiple processes carried out in the same installation, the process with little damage to the rigidity of the workpiece should be arranged first.
The division of CNC machining process can generally be carried out according to the following methods:
(1) The centralized sorting method of tools is to divide the process according to the tools used, and all the parts that can be completed with the same tool are completed. Use the second and third cuts to do whatever else they can. This reduces the number of tool changes, shortens idle time, and reduces unnecessary positioning errors.
(2) Machining parts can be divided into several parts such as inner shape, outer shape, curved surface or plane according to their structural characteristics. Generally, the plane and positioning surface are processed first, and then the hole is processed. First process simple geometric shapes, and then process complex geometric shapes; first process parts with lower precision, and then process parts with higher precision requirements.
(3) For parts that are easily deformed, shape correction is required because they may be deformed after rough machining. Therefore, in general, roughing and finishing should be carried out separately. In summary, when dividing the process, it is necessary to flexibly grasp the structure and craftsmanship of the parts, the function of the machine tool, the content of the CNC machining of the parts, the number of installations, and the production organization of the unit. In addition, it is recommended to adopt the principle of centralized process or decentralized process, which should be determined according to the actual situation, but it must be reasonable.
Packaging & Shipping
Packing :Standard export packing
Shipping : 45-60days after downpayment
Company Profile
Dongguan JIDE Precision Machinery Co., Ltd. was established, headquartered in the famous international manufacturing city, the global mold manufacturing centre Dongguan, Guangdong. It is a professional manufacturer and sales of /CNC lathe machine/CNC milling machine/5 axis CNC machine center/double-column CNC gantry machine . Gather independent design, research and development, production. Sales and trade are integrated. The company adheres to the business philosophy of "integrity development, steady quality", and strives to build a world brand of Chinese machinery. CNC machines are widely used in the manufacturing of hardware precision parts, moulds, electronic products and many other fields. The main advantages increase customer productivity and efficiency and are favoured by customers all over the world. Strive to move towards a higher management level, better product quality, and better service. Our Factory The company The factory has high-end processing and testing equipment from imported Japan and Germany and Europe etc.for making sure the machine in production .
FAQ
1. Is it all right to make customer's own brand name?
A: yes . we are available with OEM
2. Are you a manufactuer or trading company?
A:We are CNC machines manufacture located in mold city Dongguan city ,Guangdong province .
3. Can you do the design for us?
A: yes . if you want a different control system design or higher column , we are available .
4 . What is your terms of delivery?
A: FOB shenzhen . but we can negotiation other trade term.
5. What's your payment term?
A: T/T OR L/C at sight .
6. When can I get the price?
A: you can send us inquiry by below contact.
7. Where is your company?
A: we are located in Donguan city ,Guangdong province , near shenzhen airport .Guangzhou Airport or Humen highway station.
8.Where is your loading port?
A: Shenzhen port . Guangdong province
9. Does your product have warranty service? How long is the warranty period?"
A: machine parts 1 year warranty . control system two years.